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The truth, various grades of cemented carbide composition analysis _ coating

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The truth, various grades of cemented carbide composition analysis _ coating

Original Title: The Truth, Composition Analysis of Various Brands of Cemented Carbide Cemented carbide is used in industrial cutting, mining drill and other fields. Because of its hard characteristics and the requirements of application scenarios, its composition analysis has become a popular testing project. Usually, cemented carbide has a special coating process to make the surface of the blade smooth, thus reducing friction and making chip removal smoother. In addition, the toughness and hardness of cemented carbide are higher, and it has good thermal stability and chemical stability. All these require the analysis of alloy composition to study and control. Today we will give you a detailed analysis of various brands of cemented carbide. I. Composition Analysis of Coated Cemented Carbide CVD Grade 1. Composition analysis of YBC151 cemented carbide: combination of high wear resistance matrix and MT-TiCN, thick Al2O3, TiN coating; suitable for finish machining of steel. 2. Composition analysis of YBC251 cemented carbide: it is an excellent combination of ductile matrix with good cutting edge safety and MTTiCN, thick Al2O3 and TiN coating; it is suitable for semi-finishing of steel. 3. Composition analysis of YBM351 cemented carbide: The special structure matrix is combined with TiCN, thin Al2O3 and TiN coatings, which has good resistance to diffusion wear and plastic deformation, as well as good impact resistance, and is suitable for finish machining, semi-finish machining and rough machining of stainless steel. 4. Composition analysis of YBM251 cemented carbide: The matrix with good toughness and strength is combined with TiCN, thin Al2O3 and TiN coatings, which is suitable for semi-finishing and rough machining of stainless steel. 5. Composition analysis of YBD151 cemented carbide: It is an excellent combination of high wear-resistant substrate and MT-Ti (CN), thick Al2O3 and TiN coating, which is suitable for finish machining and semi-finish machining of cast iron materials. 6. Composition analysis of YBC351 cemented carbide: combination of high strength and plastic deformation resistance matrix with MT-TiCN, thick Al2O3 and TiN coating; good toughness and plastic deformation resistance, suitable for rough machining of steel. Expand the full text 2. Composition analysis of the second generation YBC cemented carbide for black diamond blade 1. Composition analysis of YBC152 cemented carbide: thick TiCN and thick Al2O3 coating can greatly improve the wear resistance while improving the impact toughness. It is an ideal choice for high-speed cutting from steel finishing to semi-finishing. The cutting speed can be increased by more than 25%, and the tool life can be increased by more than 30% at the same cutting speed. 2. Composition analysis of cemented carbide of grade YBC252: thick TiCN and thick Al2O3 coating are adopted, which has extremely strong plastic deformation resistance and cutting edge strength, and is the general preferred grade for steel from finish machining to rough machining. It has stable performance under high removal rate cutting parameters or harsh working conditions, and can achieve more green and environmentally friendly dry cutting. Under the same cutting conditions, the cutting speed can be increased by more than 25%, and the tool life can be increased by more than 30% at the same cutting speed. III. Composition analysis of the second generation YBD cemented carbide of the black diamond blade: 1. Composition analysis of YBD052 cemented carbide: CVD coating grade, (ultra-thick Al2O3 + thick TiCN) coating is combined with the hard substrate, with smooth surface and ultra-fine grains. Xcellent wear resistance in dry high speed cutting of gray cast iron. 2. Composition analysis of cemented carbide of grade YBD102: CVD coating grade, (thick Al2O3 + thick TiCN) coating is combined with hard substrate, which reflects good wear resistance and impact resistance during high-speed machining of ductile iron. 3. Composition analysis of cemented carbide of grade YBD152: CVD coating grade, (medium thick Al2O3 + thick TiCN) coating is combined with hard substrate, with good spalling resistance, suitable for medium and high speed turning of cast iron, and can withstand slight intermittent cutting at medium speed. This grade also has a strong versatility when applied to the milling of cast iron. 4. Composition analysis of cemented carbide of grade YBD252: CVD coating grade, (medium thick Al2O3 + thick TiCN) coating is combined with hard substrate, with good combination of wear resistance and toughness. It is suitable for medium and low speed wet milling of cast iron with toughness requirements (such as ductile cast iron), and also suitable for turning under intermittent conditions. . IV. Composition analysis of PVD grades of nano-coated cemented carbide 1. Composition analysis of YBG102 cemented carbide: nc-TiAlN coating is combined with fine particle matrix, mining drill bit , which is suitable for light and medium load milling of various materials (especially for cast iron) and fine and semi-fine turning of high-temperature alloys. 2. Composition analysis of YBG202 cemented carbide: The nc-TiAlN coating is combined with the strong and tough matrix of ultrafine particles, which is suitable for light and medium load milling and hole processing of various processed materials, as well as fine and semi-fine turning of stainless steel and rough turning of superalloy. 3. Composition analysis of YBG302 cemented carbide: The nc-TiAlN coating is combined with the tough cemented carbide matrix, which is suitable for medium-load milling, hole processing, cutting and grooving of various processed materials, as well as semi-finish and rough turning of stainless steel, realizing the perfect combination of safety and wear resistance. 5. Composition analysis of cermet cemented carbide: Composition analysis of cemented carbide YNG151 and YNG151C The Ti (CN) -based cermet cutting tool has high chemical stability between the cutting tool and a material to be machined, The temperature of the cutting edge is reduced, so that the mutual diffusion of atoms between the tool and the workpiece material is effectively prevented, and the adhesive wear resistance is improved. Try to improve. Therefore, Ti (CN) -based cermets exhibit good red hardness and excellent resistance to wear under high speed machining condition It is an ideal tool material for high speed machining and semi-finish machining of steel, and its high temperature strength is harder than WC-Co. The alloy has high quality, and the toughness is better than that of Al2O3 and Si3N4 ceramic cutting tools, thereby filling the gap between WC-based hard alloy and Al2O3 and Si3N4 ceramics in the fields of high-speed finish machining and semi-finish machining. VI. Composition analysis of cemented carbide for superhard blade: 1. Composition analysis of PCB N cubic boron nitride cemented carbide: PCBN cutting tools have high hardness and excellent thermal stability, and the cutting temperature can reach 1300 oC. It is mainly applicable to the machining of HRC50-60 hardened steel (such as carbon tool steel, bearing steel, die steel and high-speed steel), gray cast iron, ductile cast iron, chilled cast iron and Ni-based, Co-based, Cr-based and Fe-based high-temperature alloys. 2. Composition analysis of cemented carbide of PCD polycrystalline diamond: PCD cutting tools have high hardness, excellent wear resistance, low friction coefficient and excellent thermal conductivity. It It is suitable for cutting non-ferrous metals (such as Cu, Al, Mg, Ti, high-silicon aluminum alloy, etc.) And non-metallic materials (such as glass fiber, ceramics, reinforced plastics, etc.). 3. Composition analysis of YCB011 cemented carbide: PCBN with high CBN content has high hardness (HV3400-3800), thermal stability, thermal conductivity and good wear resistance. It is mainly used for high-speed and high-precision cutting of cast iron, iron-based P/M materials and heat-resistant alloys. 4. Composition analysis of YCB012 cemented carbide: low CBN content, fine grain structure, PCBN grade, high hardness (HV3200-3500), good thermal stability and relatively low thermal conductivity. It is mainly used for high-speed, high-precision continuous or slight intermittent cutting of hardened steel (HRC45-65). Dry cutting is recommended as much as possible. 5. Composition analysis of YCD011 cemented carbide: PCD grade with medium grain structure has extremely high hardness (HV7000), excellent wear resistance and thermal conductivity. It is mainly used for high-speed, high-efficiency and high-precision cutting of non-ferrous metals (Al,dth hammer bit, Cu and their alloys) and non-metals (ceramics, wood and reinforced plastics, etc.). It is a PCD grade with good versatility. Return to Sohu to see more Responsible Editor:. wt-dthtools.com

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